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A |
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Abrasive |
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A substance capable of grinding away
another material. |
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Acid-Brittleness |
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Brittleness resulting from pickling
steel in acid; hydrogen, formed by the interaction between
iron and acid, is partially absorbed by the metal, causing
acid brittleness. |
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Age
Hardening |
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The term as applied to soft, or low
carbon steels, relates to a wide variety of commercially
important, slow, gradual changes that take place in properties
of steels after the final treatment. These changes, which
bring about a condition of increased hardness, elastic limit,
and tensile strength with a consequent loss in ductility,
occur during the period in which the steel is at normal
temperatures. |
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Aging |
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Spontaneous change in the physical
properties of some metals, which occurs on standing, at
atmospheric temperatures after final cold working or after
a final heat treatment. Frequently synonymous with the term
"Age-Hardening." |
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Air
Cooling |
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Cooling of the heated metal, intermediate
in rapidity between slow furnace cooling and quenching,
in which the metal is permitted to stand in the open air. |
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Air
Hardening Steel |
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Alloy steel that may be hardened
by cooling in air from a temperature above the transformation
range. Such steels attain their martensitic structure without
going through the quenching process. Additions of chromium,
nickel, molybdenum and manganese are effective toward this
end. |
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AISI
Steels |
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Steels of the American Iron and Steel
Institute. Common and alloy steels have been numbered in
a system essentially the same as the SAE. The AISI system
is more elaborate than the SAE in that all numbers are preceded
by letters: "A" represents basic open-hearth alloy
steel, "B" acid Bessemer carbon steel, "C"
basic open-hearth carbon steel, "CB" either acid
Bessemer or basic open-hearth carbon steel, "E"
electric furnace alloy steel. |
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Alloy |
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A substance having metallic properties
and composed of two or more chemical elements of which at
least one is a metal. |
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Alloy
Steel |
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Steel containing significant quantities
of alloying elements (other than carbon and the commonly
accepted amounts of manganese, silicon, sulfur and phosphorus)
added to effect changes in mechanical or physical properties.
Those containing less than 5% total metallic alloying elements
tend to be termed low-alloy steels, and those containing
more than 5% tend to be termed high-alloy steels. |
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Alloying
Element |
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An element added to a metal, and
remaining in the metal, that effects changes in structure
and properties. |
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Aluminum |
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(Chemical symbol Al) Element No.13
of the periodic system; Atomic weight 26.97; silvery white
metal of valence 3; melting point 1220 F.; boiling point
approximately 4116 F.; ductile and malleable; stable against
normal atmospheric corrosion, but attacked by both acids
and alkalis. Aluminum is used extensively in articles requiring
lightness, corrosion resistance, electrical conductivity,
etc. Its principal functions as an alloy in steel making;
(1) Deoxidizes efficiently (See Aluminum killed) (2) Restricts
grain growth (by forming dispersed oxides or nitrides) (3)
Alloying element in nitriding steel. |
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Aluminum
Killed Steel |
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A steel where aluminum has been used
as a deoxidizing agent. (See Killed Steel.) |
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Annealing |
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A heating and cooling operation implying
a relatively slow cooling. Annealing is a comprehensive
term. The purpose of such a heat treatment may be to remove
stresses; to induce softness; to alter ductility; toughness;
electrical magnetic, or other physical properties; to reline
the crystalline structure; to remove gases; to produce a
definite microstructure. In annealing, the temperature of
the operation and the rate of cooling depend upon the material
being heat-treated and the purpose of the treatment. |
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Arc
Welding |
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A group of welding processes wherein
the metal or metals being joined are coalesced by heating
with an arc, with or without the application of pressure
and with or without the use of filler metal. |
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A.S.T.M. |
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Abbreviation for American Society
for Testing Material - An organization for Issuing standard
specifications on materials, including metals and alloys. |
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Austempering |
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Cooling an austenitized steel at
a rate high enough to suppress formation of high-temperature
transformation products, then holding the steel at a temperature
below that for pearlite formation and above that for martensite
formation until transformation to an essentially bainitic
structure is complete. |
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Austenite |
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Phase in certain steels, characterized
as a solid solution, usually of carbon or iron carbide,
in the gamma form of iron. Such steels are known as "austenitic."
Austenite is stable only above 1333 F. in a plain carbon
steel, but the presence of certain alloying elements, such
as nickel and manganese, stabilizes the austenitic form,
even at normal temperatures. |
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Austenitic
Steel |
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Steel which, because of the presence
of alloying elements, such as manganese, nickel, chromium,
etc., shows stability of Austenite at normal temperatures. |
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B |
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Bainite |
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A slender, needle-Iike (acicular)
microstructure appearing in spring steel strip characterized
by toughness and greater ductility than tempered Martensite.
Bainite is a decomposition product of Austenite (see Austenite)
best developed at interrupted holding temperatures below
those forming fine pearlite and above those giving Martensite. |
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Basic
Oxygen Process |
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A steel-making process wherein oxygen
of the highest purity is blown onto the surface of a bath
of molten iron contained in a basic lined and ladle shaped
vessel. The melting cycle duration is extremely short with
quality comparable to Open Hearth Steel. |
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Basic
Process |
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A steel-making process either Bessemer,
open hearth, or electric, in which the furnace is lined
with a basic refractory. A slag, rich in lime, being formed
and phosphorus removed. |
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Bath
Annealing |
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Is immersion in a liquid bath (such
as molten lead or fused salts) held at an assigned temperature-when
a lead bath is used, the process is known as lead annealing. |
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Beading |
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Raising a ridge on sheet metal. |
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Bend
Test |
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Various tests used to determine the
toughness and ductility of flat rolled metal sheet, strip
or plate, in which the material is bent around its axis
or around an outside radius. A complete test might specify
such a bend to be both with and against the direction of
grain. For testing, samples should be edge filed to remove
burrs and any edgewise cracks resulting from slitting or
shearing. If a vice is to be used then line the jaws with
some soft metal or brass, so as to permit a free flow of
the metal in the sample being tested. |
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Bessemer
Process |
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A steel making process in which air
Is blown through the molten iron so that the impurities
are thus removed by oxidation. |
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Billet |
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A solid, semi-finished steel round
or square product that has been hot worked by forging, rolling
or extrusion usually smaller than a bloom. |
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Black
Oil Tempered Spring Steel Strip |
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(Scaleless Blue) - A flat cold rolled
usually .701.80 medium high carbon spring steel strip, blue-black
in color, which has been quenched in oil and drawn to desired
hardness. While it looks and acts much like blue tempered
spring steel and carries a Rockwell hardness of CA4147,
it has not been polished and is lower in carbon content.
Used for less exacting requirements than clock spring steel,
such as snaps, lock springs, hold down springs, trap springs,
etc. It will take a more severe bend before fracture than
will clock spring, but it does not have the same degree
of spring-back. |
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Blast
Furnace |
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A vertical shaft type smelting furnace
in which an air blast is used, usually hot, for producing
pig iron. The furnace is continuous in operation using iron
ore, coke, and limestone as raw materials that are charged
at the top while the molten iron and slag are collected
at the bottom and are tapped out at intervals. |
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Blister |
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A defect in metal produced by gas
bubbles either on the surface or formed beneath the surface
while the metal is hot or plastic. Very fine blisters are
called "pin-head" or "pepper" blisters. |
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Bloom |
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(Slab, Billet, Sheet-Bar.) Semi-finished
products, hot rolled from ingots. The chief differences
are in their cross sectional areas in ratio of width to
thickness, and in their intended use. |
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Blooming
Mill |
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A mill used to reduce ingots to blooms,
billets, slabs, sheet-bar etc., (See Semi-finished Steel). |
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Blowhole |
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A cavity produced during the solidification
of metal by evolved gas, which in failing to escape is held
in pockets. |
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Blue
Tempered Spring Steel Strip |
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See Tempered Spring Steel Strip. |
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Bluing |
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(1) Sheets - A method of coating
sheets with a thin, even film of bluish-black oxide, obtained
by exposure to an atmosphere of dry steam or air, at a temperature
of about 1000° F., generally this is done during box-annealing.
(2) Bluing of tempered spring steel strip; an oxide film
blue in color produced by low temperature heating. |
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Boron |
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(Chemical Symbol B) Element N. 5
of the periodic system; (atomic weight 10.82.) It is gray
in color, ignites at about 1112° F. and burns with a
brilliant green flame, but its melting point in a non-oxidizing
atmosphere is about 4000° F. Boron is used in steel
in minute quantities for one purpose only - to increase
the harden ability as in case hardening and to increase
strength and hardness penetration. |
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Bow |
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See Camber. |
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Box
Annealing |
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A process of annealing a ferrous
alloy in a suitable closed metal container, with or without
packing materials, in order to minimize oxidation. The charge
is usually heated slowly to a temperature below the transformation
range, but sometimes above or within it, and is then cooled
slowly. |
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Brale |
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A diamond penetrator, conical in
shape, used with a Rockwell hardness tester for hard metals. |
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Brazing |
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Joining metals by fusion of nonferrous
alloys that have melting points above 800° F., but lower
than those of the metals being joined. This may be accomplished
by means of a torch (torch brazing), in a furnace (furnace
brazing) or by dipping in a molten flux bath (dip of flux
brazing). |
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Bright
Annealing |
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A process of annealing usually carried
out in a controlled furnace atmosphere so that surface oxidation
is reduced to a minimum and the surface remains relatively
bright. |
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Bright
Basic Wire |
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Bright steel wire, slightly softer
than Bright Bessemer Wire. Used for round head wood screws,
bolts and rivets, electric welded chain, etc. |
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Bright
Commercial Finish |
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Refer to FINISHES. |
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Brinell
Hardness |
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(Test) - A common standard method
of measuring the hardness of certain metals. The smooth
surface of the metal is subjected to indentation by a hardened
steel ball under pressure or load. A special microscope
measures the diameter of the resultant indentation, in the
metal surface,, and the Brinell hardness value is read from
a chart or calculated by formula. |
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Brittleness |
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The tendency of a material to fracture
without first undergoing significant plastic deformation. |
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Broaching |
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Multiple shaving, accomplished by
pushing a tool with stepped cutting edges along the work,
particularly through holes. |
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Brown
& Sharpe Gages (B&S) |
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A standard series of sizes arbitrarily
indicated, as by numbers, to which the diameter of wire
or thickness of sheet metal is usually made and which is
used in the manufacture of brass, bronze, cooper, copper-base
alloys and aluminum. These gage numbers have a definite
relationship to each other. By this system the decimal thick
ness is reduced by 50% every six gage numbers - while temper
is expressed by the number of B & S gage number in thickness
reduction, there is assigned a hardness value of 1/4 hard.
To illustrate: One number hard = 1/4 hard, two numbers hard
= 1/2 hard, etc. |
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Buckle |
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Alternate bulges or hollows recurring
along the length of the product with the edges remaining
relatively flat. |
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Burning |
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Heating a metal beyond the temperature
limits allowable for the desired heat treatment, or beyond
the point where serious oxidation or other detrimental action
begins. |
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Burr |
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A thin ridge or roughness left by
a cutting operation such as in metal slitting, shearing,
blanking or sawing. This is common to a No. 3 slit edge
in the case of steel. |
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Butt
Welding |
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Joining two edges or ends by placing
one against the other and welding them. |
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C |
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Camber
or Bow |
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Edgewise curvature. A lateral departure
of a side edge of sheet or strip metal from a straight line. |
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Carbide |
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A compound of carbon with one or
more metallic elements. |
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Carbon |
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(Chemical symbol C) - Element No.6
of the periodic system; atomic weight 12.01; has three allotropic
modifications, all non-metallic. Carbon is present in practically
all ferrous alloys, and has tremendous effect on the properties
of the resultant metal. Carbon is also an essential component
of the cemented carbides. Its metallurgical use, in the
form of coke, for reduction of oxides, is very extensive. |
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Carbon
Range |
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In steel specifications, the carbon
range is the difference between the minimum and maximum
amount of carbon acceptable. |
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Carbon
Steel |
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Common or ordinary steel as contrasted
with special or alloy steels, which contain other alloying
metals in addition to the usual constituents of steel In
their common percentages. |
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Carburizing |
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(Cementation.) Adding carbon to the
surface of iron-base alloys by absorption through heating
the metal at a temperature below its melting point in contact
with carbonaceous solids, liquids or gases. The oldest method
of case hardening. |
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Case |
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In a ferrous alloy, the outer portion
that has been made harder than the inner portion, or core
(see case hardening). |
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Case
Hardening |
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A generic term covering several processes
applicable to steel that change the chemical composition
of the surface layer by absorption of carbon or nitrogen,
or a mixture of the two, and, by diffusion, create a concentration
gradient. |
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Chatter
Marks |
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(Defect) - ParalIel indentations
or marks appearing at right angles to edge of strip forming
a pattern at close and regular intervals, caused by roll
vibrations. |
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Chemical
Polishing |
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Improving the specular reflectivity
of a metal surface by chemical treatment.
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Chromium |
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(Chemical symbol Cr ) - Element No.24
of the periodic system; atomic weight 52.01. It is of bright
silvery color, relatively hard. It is strongly resistant
to atmospheric and other oxidation. It is of great value
in the manufacture of Stainless Steel as an iron-base alloy
Chromium plating has also become a large outlet for the
metal. Its principal functions as an alloy in steel making,
(1) increases resistance to corrosion and oxidation (2)
increases hardenability (3) adds some strength at high temperatures
(4) resists abrasion and wear (with high carbon) |
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Chromium-Nickel
Steel |
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Steel usually made by the electric
furnace process in which chromium and nickel participate
as alloying elements. The stainless steel of 18% chromium
and 8% nickel are the better known of the chromium-nickel
types. |
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Clad
Metal |
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A composite metal containing two
or three layers that have been bonded together. The bonding
may have been accomplished by co-rolling, welding, heavy
chemical deposition or heavy electroplating. |
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Clock
Spring Steel |
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(See Tempered and Polished Spring
Steel Strip .901103 carbon range.) |
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Coil
Breaks |
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Creases or Ridges appearing in sheets
as parallel lines transverse to the direction of rolling
and generally extending across the width of the sheet. |
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Coil
Set |
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A lengthwise curve or set found in
coiled strip metals following its coil pattern. A departure
from longitudinal flatness. Can be removed by roller or
stretcher leveling from metals in the softer temper ranges. |
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Coils |
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Coiled flat sheet or strip metal-usually
in one continuous piece or length. |
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Coining |
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A process of impressing images or
characters of the die and punch onto a plane metal surface. |
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Cold
Reduced Strip |
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Metal strip, made from hot-rolled
strip, by rolling on cold-reduction mills. |
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Cold
Reduction |
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Reduction of metal size, usually
by rolling or drawing particularly thickness, while the
metal is maintained at room temperature or below the recrystallization
temperature of the metal. |
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Cold
Rolled Finish |
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Finish obtained by cold rolling plain
pickled sheet or strip with a lubricant resulting in a relatively
smooth appearance. |
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Commercial
QualitySteel Sheet |
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Normally to a ladle analysis of carbon
limit at 0.15 max. A Standard Quality Carbon Steel Sheet. |
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Continuous
Casting |
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A casting technique in which the
ingot is continuously solidified while it is being poured,
and the length is not determined by mold dimensions. |
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Continuous
Furnace |
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Furnace, in which the material being
heated moves steadily through the furnace. |
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Continuous
Pickling |
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Passing sheet or strip metal continuously
through a series of pickling and washing tanks. |
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Controlled
Atmosphere Furnaces |
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A furnace used for bright annealing
into which specially prepared gases are introduced for the
purpose of maintaining a neutral atmosphere so that no oxidizing
reaction between metal and atmosphere takes place. |
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Corrosion |
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Deterioration of a metal by chemical
or electrochemical reaction with its environment. |
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Corrosion
Embrittlement |
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The embrittlement caused in certain
alloys by exposure to a corrosive environment. |
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Crop |
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The defective ends of a rolled or
forged product which are cut off and discarded. |
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Cross
Break |
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CROSS BREAK - This term also applied
to transverse ribs or ripple. |
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Cross
Rolling |
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A (hot) rolling process in which
rolling reduction is carried out in a direction perpendicular
to, as well as a direction parallel to, the length of the
original slab. |
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Crown |
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Increased thickness in the center
of metal sheet or strip as compared with thickness at the
edge. |
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Crystallization |
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The formation of crystals by the
atoms assuming definite positions in a crystal lattice.
This is what happens when a liquid metal solidifies. (Fatigue,
the failure of metals under repeated stresses, is sometimes
falsely attributed to crystallization.) |
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Cyaniding |
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Surface hardening of an iron-base
alloy article or portion of it by heating at a suitable
temperature in contact with a cyanide salt, followed by
quenching. |
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D |
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Dead
Flat |
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Perfectly flat. As pertaining to
sheet, strip or plate. |
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Dead
Soft Steel |
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Steel, normally made in the basic
open-hearth furnace or by the basic oxygen process with
carbon less than 0.10% and manganese in the 0.20-0.50% range,
completely annealed. |
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Dead
Soft Temper |
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(No.5 TEMPER) - Condition of maximum
softness commercially attainable in wire, strip, or sheet
metal in the annealed state.
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Deburring |
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A method whereby the raw slit edge
of metal is removed by rolling or filing.
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Decarburization |
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Loss of carbon from the surface
of a ferrous alloy as a result of heating in a medium that
reacts with carbon.
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Deep
Drawing |
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The process of cold working or drawing
sheet or strip metal blanks by means of dies on a press
Into shapes which are usually more or less cup-like in character
involving considerable plastic deformation of the metal.
Deep-drawing quality sheet or strip steel, ordered or sold
on the basis of suitability for deep-drawing.
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Degassing |
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Removing gases from the molten metal
by means of a vacuum process in combination with mechanical
action.
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Deoxidation |
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(1) Removal of oxygen from molten
metals by use of suitable chemical agents.
(2) Sometimes refers to removal of undesirable elements
other than oxygen by the introduction of elements or compounds
that readily react with them.
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Dish |
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A concave surface departing from
a straight line edge to edge. Indicates transverse or across
the width.
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Drawing
Back |
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Reheating after hardening to a temperature
below the critical for the purpose of changing the hardness
of the steel. (See Tempering.)
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Drill
Rod |
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A term given to an annealed and
polished high carbon tool steel rod usually round and centerless
ground. The sizes range in round stock from .013 to 1-1/2"
diameter. Commercial qualities embrace water and oil hardening
grades. Drill Rods are used principally by machinists and
tool and die makers for punches, drills, taps, dowel pins,
screw machine parts, small tools, etc.
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Ductility |
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The capacity of a material to deform
plastically without fracturing. Ductility is usually measured
by elongation and reduction of area as determined in a tensile
test.
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E |
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Earing |
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Wavy projections formed at the open
end of a cup or shell in the course of deep drawing because
of differences in directional properties. Also termed scallop.
See non-scalloping. |
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Edges |
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(STRIP STEELS and STAINLESS STRIP
STEELS) - Many types of edges can be produced in the manufacture
of flat rolled metal products. Over the years the following
types of edges have become recognized as standard in their
respective fields.
-No.1 Edge-A smooth, uniform, round or square edge,
either slit or filed or slit and edge rolled as specified.
width tolerance + .005".
-No.2 Edge-A natural round mill edge carried through
from the hot rolled band. Has not been slit, filed, or edge
rolled. Tolerances not closer than hot-rolled strip limits.
-No.3 Edge-Square, produced by slitting only. Not
filed. Width tolerances close.
-No.4 Edge-A round edge produced by edge rolling
either from a natural mill edge or from slit edge strip.
Not as perfect as No.1 edge Width tolerances liberal.
-No.5 Edge-An approximately square edge produced
by slitting and filing or slitting and rolling to remove
burr.
-No.6 Edge-A square edge produced by square edge
rolling, generally from square edge hot-rolled occasionally
from slit strip. Width tolerances and finish not as exacting
as No.1 edge. |
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Edge
Filing |
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A method whereby the raw or slit
edges of strip metal are passed or drawn one or more times
against a series of files, mounted at various angles. This
method may be used for deburring only or filing to a specific
contour including a completely rounded edge. |
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Edging |
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The dressing of metal strip edges
by rolling, filing or drawing. |
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Elastic
Limit |
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Maximum stress that a material will
stand before permanent deformation occurs. |
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Electric
Furnace Steel |
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Steel made in any furnace where
heat is generated electrically, almost always by arc. |
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Elongation |
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Increase in length which occurs
before a metal is fractured, when subjected to stress. This
is usually expressed as a percentage of the original length
and is a measure of the ductility of the metal. |
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Embossing |
|
Raising or indenting a design in
relief on a sheet or strip of metal by passing between rolls
of desired pattern. |
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Endurance
Limit |
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ENDURANCE LIMIT - Maximum alternating
stress which a given material will withstand for an indefinite
number of times without causing fatigue failure. |
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Etching |
|
Subjecting the surface of a metal
to chemical or electrolytic attack to reveal structural
details. |
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Extrusion |
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Shaping metal into a chosen continuous
form by forcing it through a die of appropriate shape. |
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F |
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Fatigue |
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The phenomenon leading to fracture
under repeated or fluctuating stresses.
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Ferrous |
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Related to iron. Ferrous alloys
are, therefore, iron base alloys. |
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Filed
Edges |
|
Finished edges, the final contours
of which are produced by drawing the strip over a series
of small steel files. |
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Finished
Steel |
|
Steel that is ready for the market
without further work or treatment. Blooms, billets, slabs,
sheet bars, and wire rods are termed "semifinished."
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Finishes |
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The surface appearance of the various
metals after final treatment such as rolling, etc. Over
the years the following finishes have become recognized
as standard in their respective fields. |
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Finishes
(Cold Rolled Strip Steels) |
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-No.1 Finish-A dull finish produced
without luster by rolling on roughened rolls.
-No.2 Finish-A regular bright finish produced by rolling
on moderately bright rolls.
-No.3 Finish-Best Bright Finish-A lustrous or high gloss
finish produced by rolling on highly polished rolls-Also
referred to as "Mirror Finish." |
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Finishes
(Tempered Carbon Spring Steel Strip) |
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Classified by description as follows:
-(A) Black Oil Tempered.
-(B) Scaleless Tempered
-(C) Bright Tempered.
-(D) Tempered and Polished.
-(E) Tempered, Polished and Colored (Blue or straw). |
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Finishing
Temperature |
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Temperature of final hot-working
of a metal. |
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Flat
Wire |
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A flat Cold Rolled, prepared edge
section, rectangular in shape. Generally produced from hot
rolled rods or specially prepared round wire by one or more
cold rolling operations. May also be produced by slitting
cold rolled flat metal to desired width followed by edge
dressing. |
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Foil |
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Metal In any width but no more than
about 0.005" thick.
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Forging |
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Plastically deforming metal, usually
hot, into desired shapes with compressive force, with or
without dies. |
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Fracture |
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Surface appearance of metals when
broken. |
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Fracture
Test |
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Nicking and breaking a bar by means
of sudden impact, to enable macroscopic study of the fractured
surface. |
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Full
Hard Temper |
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(No.1 Temper.) In low carbon sheet
or strip steel, stiff and springy, not suitable for bending
in any direction. It is the hardest temper obtainable by
hard cold rolling. |
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G |
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Gages |
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Manufacturers standard numbering
systems indicating decimal thicknesses or diameters. |
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Grain |
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An individual crystal in a polycrystalline
metal or alloy, including twinned regions or subgrains if
present. |
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Grain
Direction |
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Refers to grain fiber following the
direction of rolling and parallel to edges of strip or steels. |
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Grain
Growth |
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An increase in the average size
of the grains in polycrystalline metal, usually a result
of heating at elevated temperature. |
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Grain
Size |
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A measure of the areas or volumes
of grains in a polycrystalline metal or alloy, usually e>
pressed as an average when the individual sizes are fairly
uniform. In metals containing two or more phases, the grain
size refers to that of the matrix unless otherwise specified.
Grain size is reported in terms of number of grains per
unit area or volume, average diameter, or as a number derived
from area measurements. |
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Ground
Flat Stock |
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Annealed and pre-ground (to close
tolerances) tool steel flats in standard sizes ready for
tool room use. These are three common grades; water hardening,
oil hardening, and air hardening quality. |
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H |
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Half
Hard Temper |
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(No.2 Temper.) In low carbon cold-rolled
strip steel, produced by cold rolling to a hardness next
to, but somewhat softer than full hard temper. |
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Hardenability |
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In ferrous alloys, the property that
determines the depth and distribution of hardness induced
by quenching. |
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Hardened
and Tempered Spring Steel Strip |
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A medium or high carbon quality steel
strip which has been subjected to the sequence of heating,
quenching and tempering. |
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Hardening |
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Increasing hardness by suitable treatment,
usually involving heating and cooling. |
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Hardness |
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(indentation) - Resistance of a metal
to plastic deformation by indentation. Various hardness
tests such as Brinell, Rockwell and Vickers may be used.
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Heat-Affected
Zone |
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That portion of the base metal which
was not melted during brazing, cutting or welding, but within
which microstructure and physical properties were altered
by the treatment. |
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Heat
of Steel |
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The product of a single melting operation
in a furnace, starting with the charging of raw materials
and ending with the tapping of molten metal and consequently
identical in its characteristics. |
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Heat
Treatment |
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Heating and cooling a solid metal
or alloy in such a way that desired structures, conditions
or properties are attained. Heating for the sole purpose
of hot working is excluded from the meaning of this term. |
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I |
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Impact
Test |
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A test for determining the behavior
of materials when subjected to high rates of loading under
conditions designed to promote fracture, usually in bending,
tension or torsion. The quantity measured is the energy
absorbed when the specimen is broken by a single blow. |
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Impurities |
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Elements or compounds whose presence
in a material is undesired. |
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Inclusions |
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Particles of impurities (usually
oxides, sulfides, silicates, etc.) that are held mechanically
or are formed during the solidification or by subsequent
reaction within the solid metal. |
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Indentation
Hardness |
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The resistance of a material to indentation.
This is the usual type of hardness test, in which a pointed
or rounded indenter is pressed into a surface under a substantially
static load. |
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Induction
Hardening |
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A process of hardening a ferrous
alloy by heating it above the transformation range by means
of electrical induction, and then cooling as required. |
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Induction
Heating |
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A process of heating by electrical
induction. |
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Ingot |
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A casting suitable for hot working
or re-melting. |
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Intermediate
Annealing |
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An annealing treatment given to wrought
metals following cold work hardening for the purpose of
softening prior to further cold working. |
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Iron |
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An element that has an average atomic
number of 55.85 and that always, in engineering practice,
contains small but significant amounts of carbon. Thus iron-carbon
alloys containing less than about 0.1% C may be referred
to as irons. Alloys with higher carbon contents are always,
termed steels. |
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K |
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Killed
Steel |
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Steel deoxidized with a strong deoxidizing
agent, such as silicon or aluminum, to reduce the oxygen
content to such a level that no reaction occurs between
carbon and oxygen during solidification.. |
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L |
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Laminations |
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A defect appearing in sheets or strips
as a segregation or in layers. To become divided. caused
by gas pockets in the ingot. |
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Ladle
Analysis |
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A term applied to the chemical analysis
representative of a heat of steel as reported by the producer.
It is determined by analyzing a test ingot sample obtained
during the pouring of the steel from a ladle. |
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M |
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Machinability |
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The capacity of a material to be
machined easily. |
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Macroetching |
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Etching of a metal surface with the
objective of accentuating gross structural details, for
observation by the unaided eye or at magnifications not
exceeding ten diameters. |
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Macrograph |
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A graphic reproduction of a prepared
surface of a specimen at a magnification not exceeding ten
diameters. When photographed, the reproduction is known
as a photomacrograph (not a macrophotograph). |
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Malleability |
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The property that determines the
ease of deforming a metal when the metal is subjected to
rolling or hammering. The more malleable metals can be hammered
or rolled into thin sheet more easily than others. |
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Manganese |
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(Chemical symbol Mn) - Element No
25 of the periodic system. atomic weight 54.93 Lustrous,
reddish-white metal of hard, brittle, and therefore non-malleable,
character. The metal is used in large quantities in the
form of Spiegel and Ferromanganese for steel manufacture
as well as in manganese and many copper base alloys. Its
principal function is as an alloy in steel making (1) It
is a ferrite strengthening and carbide forming element.
It increases hardenability inexpensively with a tendency
toward embrittlement when too high carbon and too high manganese
accompany each other (2) It counteracts brittleness from
sulfur. |
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Mechanical
Properties |
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Those properties of a material that
reveal the elastic and inelastic reaction when force is
applied, or that involve the relationship between stress
and strain, for example elasticity, tensile strength and
fatigue limit. These properties have often been designated
as "physical properties." |
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Mechanical
Working |
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Plastic deformation or other physical
change to which metal is subjected, by rolling, hammering,
drawing, etc. to change its shape, properties or structure. |
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Melting
Range |
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The range of temperature in which
an alloy melts. |
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Metallograph |
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An optical instrument designed for
both visual observation and photomicrography of prepared
surfaces of opaque materials at magnifications ranging from
about 25 to about 1500 diameters. |
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Microstructure |
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The structure of a prepared surface
of a metal as revealed by a microscope at a magnification
greater than ten diameters. |
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Mill
Edge |
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The edge of strip, sheet or plate
in the as rolled state. |
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Molybdenum |
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(Chemical symbol MO) - Element No.
42 of the periodic system; atomic weight 95.95. Hard, tough
metal of grayish-white color, becoming very ductile and
malleable when properly treated at high temperatures; melting
point 4748 F.; boiling point about 6600 F specific gravity
10.2. Its principal functions as an alloy in steel making'
(1) Raises grain-coarsening temperature of austenite. (2)
Deepens hardening (3) Forms abrasion-resisting particles. |
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N |
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Nickel |
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(Chemical symbol Ni) - Element No.
28 of the periodic system; atomic weight 58 69 Silvery white,
slightly magnetic metal, of medium hardness and high degree
of ductility and malleability and resistance to chemical
and atmospheric corrosion; melting point 2651 F.; boiling
point about 5250 F., specific gravity 8.90. |
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Nitriding |
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Process of surface hardening certain
types of steel by heating in ammonia gas at about 935-1000
F., the increase in hardness being the result of surface
nitride formation. Certain alloying constituents, principal
among them being aluminum, greatly facilitate the hardening
reaction. In general, the depth of the case is less than
with carburizing |
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Non-Ferrous
Metals |
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Metals or alloys that are free of
iron or comparatively so. |
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Non-Metallic
Inclusions |
|
Impurities (commonly oxides), sulfides,
silicates or similar substances held in metals mechanically
during solidification or formed by reactions in the solid
state. |
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Normalizing |
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A heat treatment applied to steel.
Involves heating above the critical range followed by cooling
in still air. Is performed to refine the crystal structure
and eliminate internal stress. |
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Notch
Brittleness |
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A measure of the susceptibility of
a material to brittle fracture at locations of stress concentration.
For example, in a notch tensile test a material is said
to be "notch brittle" if its notch strength is
less than its tensile strength; otherwise, it is said to
be "notch ductile". |
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Nucleus |
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(1) The first structurally stable
particle capable of initiating recrystallization of a phase
or the growth of a new phase, and separated from the matrix
by an interface.
(2) The heavy central core of an atom, in which most of
the mass and the total positive electrical charge are concentrated. |
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O |
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Oil-Hardening |
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A process of hardening a ferrous
alloy of suitable composition by heating within or above
the transformation range and quenching in oil. |
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Oil-Hardening
Steel |
|
Steel adaptable to hardening by heat
treatment and quenching in oil. |
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Olsen
(Ductility) Test |
|
A method of measuring the ductility
and drawing properties of strip or sheet metal which involves
determination of the width and depth of impression. The
test simulating a deep drawing operation is made by a standard
steel ball under pressure. continuing until the cup formed
from the metal sample fractures. Readings are in thousandths
of an inch. |
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Ore |
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A mineral from which metal is (or
may be) extracted. |
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Oscillate
Wound |
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A method of even winding metal strip
or wire on to a reel or mandrel wherein the strands are
uniformly over-lapped. The opposite of ribbon wound. |
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Oxide |
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Compound of oxygen with another element. |
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P |
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Pass |
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A single transfer of metal through
a stand of rolls. |
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Patterned
or Embossed Sheet |
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A sheet product on which a raised
or indented pattern has been impressed on either one or
both surfaces by the use of rolls. |
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Pearlite |
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A eutectoid transformation product
of ferrite and cementite that ideally has a lamellar structure
but that is always degenerate to some extent. |
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Permanent
Set |
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Non-elastic or plastic, deformation
of metal under stress, after passing the elastic limit. |
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Phosphorus |
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(Chemical symbol P) - Element No.15
of the periodic system; atomic weight 30gB. Non-metallic
element occurring in at least three allotropic forms; melting
point 111 F.; boiling point 5360 F.; specific gravity 1.82.
In steels it is usually undesirable with limits set in most
specifications. |
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Photomicrograph |
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A photographic reproduction of any
object magnified more than ten diameters. |
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Physical
Properties |
|
Properties, other than mechanical
properties, that pertain to the physical nature of a material;
e.g.. density, electrical conductivity, thermal expansion.
reflectivity, magnetic susceptibility, etc. |
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Pickling |
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The process of chemically removing
oxides and scale from the surface of a metal by the action
of water solutions of inorganic acids. |
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Pipe |
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Contraction cavity, essentially cone-like
in shape, which occurs in the approximate center, at the
top and reaching down into a casting; caused by the shrinkage
of cast metal. |
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Pit |
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A sharp depression in the surface
of the metal. |
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Plate |
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A flat-rolled metal product of some
minimum thickness and width arbitrarily dependent on the
type of metal. |
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Plating |
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A thin coating of metal laid on another
metal. |
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Polished
Surface |
|
The finish obtained by buffing with
rouge or similar fine abrasive, resulting in a high gloss
or polish. |
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Pouring |
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The transfer of molten metal from
the ladle into ingot molds or other types of molds; for
example, in castings. |
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Preheating |
|
A general term used to describe
heating applied as a preliminary to some further thermal
or mechanical treatment. |
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Process
Annealing |
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A process by which a ferrous alloy
is heated to a temperature close to, but below, the lower
limit of the transformation range and is subsequently cooled.
This process is applied in order to soften the alloy for
further cold working. |
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Pyrometer |
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An instrument of any of various types
used for measuring temperatures. |
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Q |
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Quarter
Hard |
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(No. 3 TEMPER) - In low carbon cold-rolled
strip steel, a medium soft temper produced by a limited
amount of cold rolling after annealing. |
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Quenching |
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In the heat treating of metals, the
rapid cooling of the metal by immersing the metal in oil
or water. |
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Quench
Hardening |
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Hardening by austenitizing and then
cooling at a rate such that a substantial amount of austenite
is transformed to martensite. |
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R |
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Ragged
Edges |
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Edges of Sheet or Strip, which are
torn, split, cracked, ragged or burred or otherwise disfigured. |
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Recarburizing |
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(1) Increasing the carbon content
of molten cast iron or steel by adding carbonaceous material,
high-carbon pig iron or a high-carbon alloy.
(2) Carburizing a metal part to return surface carbon lost
in processing. |
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Refractory |
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A heat-resistant material, usually
nonmetallic, which is used for furnace linings and such
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Residual
Elements |
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Small quantities of elements unintentionally
present in an alloy. |
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Resistance
Welding |
|
A type of welding process in which
the work pieces are heated by the passage of an electric
current through the contact. Such processes include spot
welding, seam or line welding and percussion welding. Flash
and butt welding are sometimes considered as resistance
welding processes. |
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Resulfurized
Steel |
|
Steel to which sulfur has been added
in controlled amounts after refining. The sulfur is added
to improve machinability. |
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Ribbon
Wound |
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A term applied to a common method
of winding strip steel layer upon layer around an arbor
or mandrel. |
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Rimmed
Steel |
|
Low-carbon steel containing sufficient
iron oxide to produce continuous evolution of carbon monoxide
during ingot solidification, resulting in a case or rim
of metal virtually free of voids. |
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Rockwell
Hardness |
|
(TEST) - A standard method for measuring
the hardness of metals. The hardness is expressed as a number
related to the depth of residual penetration of a steel
ball or diamond cone ("brale") after a minor load
of 10 kilograms has been applied to hold the penetrator
in position. This residual penetration is automatically
registered on a dial when the major load is removed from
the penetrator. |
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Rolled
Edges |
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Finished edges, the final contours
of which are produced by side or edging rolls. The edge
contours most commonly used are square corners, rounded
corners and rounded edge. |
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Rolled
in Scale |
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A surface defect consisting of scale
partially rolled into the surface of the sheet. |
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Roller
Leveling |
|
Passing sheet or strip metal through
a series of staggered small rolls so as to flatten the metal. |
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Rolling |
|
Reducing the cross-sectional area
of metal stock, or otherwise shaping metal products, through
the use of rotating rolls. |
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Rollin
Direction |
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The direction, in the plane of the
sheet, perpendicular to the axes of the rolls during rolling.
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Rolling
Mills |
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Equipment used for rolling down metal
to a smaller size or to a given shape employing sets of
rolls the contours of which determine or fashion the product
into numerous intermediate and final shapes, e.g., blooms,
slabs, rails, bars, rods, sections, plates, sheets and strip. |
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S |
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SAE |
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Abbreviation for Society of Automotive
Engineers - This organization has specified common and alloy
steels and copper base alloys in accordance with a numerical
index system allowing approximation of the composition of
the metal. The last two digits always indicate the carbon
content, usually within 0.05%. |
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Scale |
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A layer of oxidation products formed
on a metal at high temperature. |
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Scarfing |
|
Cutting surface areas of metal objects,
ordinarily by using a gas torch. |
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Scrap |
|
Material unsuitable for direct use
but usable for reprocessing by remelting. |
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Seam |
|
On the surface of metal a crack that
has been closed but not welded, usually produced by some
defect either in casting or in working, such as blowholes
that have become oxidized or folds and laps that have been
formed during working. Similar to cold shut and laminations. |
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Seconds |
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The designation given to sheet or
strip that has imperfections in moderate degree or extent. |
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Segregation |
|
The non-uniform distribution of alloying
elements, impurities or phases. |
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Semifinished
Steel |
|
SEMIFINISHED STEEL - Steel in the
form of billets, blooms, etc , requiring further working
before completion into finished steel ready for marketing. |
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Sheet |
|
A flat-rolled metal product of some
maximum thickness and minimum width arbitrarily dependent
on the type of metal. Sheet is thinner than plate. |
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Silicon |
|
(Chemical Symbol Si) - Element No.
14 of the periodic system; atomic weight 28.06. Extremely
common element, the major component of all rocks and sands;
its chemical reactions, however, are those of a metalloid.
Used in metallurgy as a deoxidizing scavenger. Silicon is
present, to some extent, in all steels. |
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Slag |
|
A product resulting from the action
of a flux on the nonmetallic constituents of a processed
ore, or on the oxidized metallic constituents that are undesirable.
Usually slags consist of combinations of acid oxides with
basic oxides, and neutral oxides are added to aid fusibility. |
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Slit
Edges |
|
The edges of sheet or strip metal
resulting from cutting to width by rotary Slitters. |
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Slitting |
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Cutting sheet or strip metal to width
by rotary slitters. |
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Soaking |
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Prolonged heating of a metal at selected
temperature. |
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Soft
Skin Rolled Temper |
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(N0. 4 Temper.) - In low carbon-rolled
strip steel, soft and ductile. Produced by subjecting annealed
Strip to a pinch pass or skin rolling (a very light rolling).
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Soldering |
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Joining metals by fusion of alloys
that have relatively low melting points - most commonly,
lead-base or tin-base alloys, which are the soft solders.
Hard solders are alloys that have silver, copper, or nickel
bases and use of these alloys with melting points higher
than 800 F. is generally termed brazing. |
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Spectrograph |
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An optical instrument for determining
the presence or concentration of minor metallic constituents
in a material by indicating the presence and intensity of
specific wave lengths of radiation when the material is
thermally or electrically excited. |
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Spheroidized
Structure |
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A microstructure consisting of a
matrix containing spheroidal particles of another constituent |
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Spheroidizing |
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Heating and cooling 10 produce a
spheroidal or globular form of carbide in steel. |
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Spheroidizing
Annealing |
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A subcritical annealing treatment
intended to produce spheroidization of cementite or other
carbide phases. |
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Spot
Welding |
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An electric-resistance welding process
in which the fusion is limited to a small area. The pieces
being welded are pressed together between a pair of water-cooled
electrodes through which an electrical current is passed
during a very short interval so that fusion occurs over
a small area at the interface between the pieces. |
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Spring
Steel |
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Steel, normally of the high-carbon
or alloy type, used in the manufacture of springs, lending
itself to appropriate heat treatment; usually made in the
open hearth or electric furnace. |
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Stainless
Steel |
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Corrosion resistant steel of a wide
variety, but always containing a high percentage of chromium.
These are highly resistant to corrosion attack by organic
acids, weak mineral acids, atmospheric oxidation, etc. |
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Stamping |
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A term used to refer to various press
forming operations in coining, embossing, blanking, and
pressing. |
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Steel |
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Iron, malleable in at least one range
of temperature below its melting point without special heat
treatment, substantially free from slag, and containing
carbon more than about 0.05% and less than about 2.00%.
Other alloying elements may be present in significant quantities,
but all steels contain at least small amounts of manganese
and silicon, and usually as undesirable constituents, also
sulfur and phosphorus. |
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Stress |
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Deforming force to which a body is
subjected, or, the resistance which the body offers to deformation
by the force. |
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Stress
Relieving |
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Heating to a suitable temperature,
holding long enough to reduce residual stresses and then
cooling slowly enough to minimize the development of new
residual stresses. |
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Stretcher
Leveling |
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A method of making metal sheet or
strip dead flat by stretching. |
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Strip
Steel |
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(Cold rolled) - A flat cold rolled
steel product (Other than Flat Wire) 23-15/16" and
narrower; under .250" in thickness, which has been
cold reduced to desired decimal thickness and temper on
single stand, single stand reversing, or tandem cold mills
in coil form from coiled hot rolled pickled strip steel. |
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Sulfur |
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(Chemical Symbol S.) - Element No.16
of the periodic system; atomic weight 32 06. Non-metal occurring
in a number of allotropic modifications, the most common
being a pale-yellow brittle Solid. In steel most commonly
encountered as an undesired contaminant. However, it is
frequently deliberately added to cutting stock, to increase
machinability. |
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Surface
Hardening |
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A generic term covering several processes
applicable to a suitable ferrous alloy that produce, by
quench hardening only, a surface layer that is harder or
more wear resistant than the core. There is no significant
alteration of the chemical composition of the surface layer.
The processes commonly used are induction hardening, flame
hardening and shell hardening. Use of the applicable specific
process name is preferred. |
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T |
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Tandem
Mill |
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Arrangement of rolling mills, in
direct line, allowing the metal to pass from one set of
rolls into the next. |
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Telescoping |
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Transverse slipping of successive
layers of a coil so that the edge of the coil is conical
rather than flat. |
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Temper |
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The state of or condition of a metal
as to its hardness or toughness produced by either thermal
treatment or heat treatment and quench or cold working or
a combination of same in order to bring the metal to its
specified consistency. |
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Temper
Rolling |
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Light cold rolling of sheet steel.
The operation is performed to improve flatness, to minimize
the formation of stretcher strains, and to obtain a specified
hardness or temper. |
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Tempered
and Polished Spring Steel Strip |
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.90/1.03 carbon range (Also known
as clock spring steel.) - This product, while similar to
general description under heading of Tempered Spring Steel
Strip, is manufactured and processed with great and extreme
care exercised in each step of its production. Manufactured
from carbon range of .90/1.03 with Rockwell range C 48/51. |
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Tempered
Spring Steel Strip |
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Any medium or high carbon (excluding
clock spring) strip steel of spring quality, which has been
hardened and tempered to meet specifications. Where specification
calls for blue or straw color, same is accomplished by passing
through heat prepared at proper temperature depending on
color required. Blue is developed at approximately 600 F. |
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Tempering |
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A process of re-heating quench-hardened
or normalized steel to a temperature below the transformation
range and then cooling at any rate desired. The primary
purpose of tempering is to impart a degree of plasticity
or toughness to the steel to alleviate the brittleness of
its martensite. |
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Temper
Rolling |
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Light cold rolling of sheet steel.
The operation is performed to improve flatness, to minimize
the formation of stretcher strains, and to obtain a specified
hardness or temper. |
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Tensile
Strength |
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Breaking strength of a material when
subjected to a tensile (stretching) force Usually measured
by placing a standard test piece in the jaws of a tensile
machine, gradually separating the jaws, and measuring the
stretching force necessary to break the test piece. Tensile
strength is commonly expressed as pounds (or tons) per square
inch of original cross section. |
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Thickness
Gage or Feeler Stock |
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A hardened and tempered, edged, ground,
and polished thin section, high carbon strip steel. Usually
1/2" in width and in thicknesses from .001" to
.050" manufactured to extremely close tolerances. It
is used primarily for determining the measurement of openings
by tool and die makers, machinists, and automobile technicians. |
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Tolerance
Limit |
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The permissible deviation from the
desired value. |
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Tool
Steel |
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Any high carbon or alloy steel capable
of being suitably tempered for use in the manufacture of
tools. |
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Toughness |
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Capacity of a metal to absorb energy
and deform plastically before fracturing. |
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Trace |
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Extremely small quantity of an element,
usually too small to determine quantitatively. |
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Tumbling |
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Cleaning articles by rotating them
in a cylinder with cleaning materials. |
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V |
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Vickers
Hardness |
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Standard method for measuring the
hardness of metals, particularly those with extremely hard
surfaces; the surface is subjected to a standard pressure
for a standard length of time by means of a pyramid-shaped
diamond. The diagonal of the resulting indention is measured
under a microscope and the Vickers Hardness value read from
a conversion table. |
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W |
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Water
Hardening |
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Process of hardening high carbon
steels by quenching in water or brine, after heating. |
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Wavy |
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Not flat. A slight wave following
the direction of rolling and beyond the standard limitation
for flatness. |
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Welding |
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Joining two or more pieces of material
by applying heat or pressure, or both, with or without filler
metal, to produce a localized union through fusion or recrystallization
across the interface. |
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Work
Hardening |
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Hardness produced by cold working. |
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Workability |
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The characteristic or group of characteristics
that determines the ease of forming a metal into desired
shapes. |
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Wrought
Iron |
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An iron produced by direct reduction
of ore or by refining molten cast iron under conditions
where a pasty mass of solid iron with included stag is produced.
The iron has a low carbon content. |
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Y |
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Yield
Point |
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The load per unit of original cross
section at which, in soft steel, a marked increase in deformation
occurs without increase in load. |
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